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Being successful and staying successful are two different things.
It’s important to realize that this rule — “Always be moving forward” — needs to extend not only to new products, but it also must apply to existing products, and to all other areas of your business. At Parsons Technology, we continuously worked to improve our products; the same is true at Go Daddy. This idea isn’t mine. I give credit for this rule to Bill Gates of Microsoft. I noticed over the years that it is rare that Microsoft gets it right the first time they release any new product. However, because they never stop development on their products, eventually they get it right and eventually their products become either the best available in their particular category, or one of the best. Every area in your business can benefit. Beyond product development, this rule should also be applied in every other area of your business. I can immediately think of countless examples in both Parsons Technology and Go Daddy where little improvements eventually wound up making big differences. One example that comes to mind took place in our shipping and manufacturing operation in Parsons Technology. The internet was just getting going back when Parsons Technology came into it's own. Parsons Technology dealt in shrink wrap software. There really was no internet back then (what did exist back then was in its infancy and was only used by individuals on the ARPAnet, and certainly wasn’t used for commerce). That meant that everything we sold had to be manufactured, packaged and shipped. In some ways this sounds easy, but I can tell you that after you have a few dozen products and those products are being sold in many combinations, the challenge of managing this effort — manufacturing, warehousing and shipping them — quickly becomes daunting. Our shipping systems were once very elementary. At first, we had a very elementary system that was designed to ship just one or two products. That system worked well until we developed and started selling additional products. Then, whenever we had a large volume day, our manufacturing and shipping systems literally broke down. So even though we were a software developer, I focused most of our attention on our manufacturing and shipping function. I was also fortunate enough to hire a brilliant young man who knew a lot about product fulfillment systems. His name was Larry Sacora. Small daily improvements made the difference. Once in charge of our manufacture and shipping function, Larry started making small, daily improvements. First, he did the easy stuff. He set up minimum inventory levels for each product. That meant that as soon as the inventory level of a particular product fell below a certain level, an automatic order was issued to manufacturing to create more. At first this was a manual process, then it became automated. Next, he did something that I thought was brilliant. Larry’s big idea. Larry purchased a few thousand large shipping baskets and painted them different colors. At the time Larry implemented his basket system, we had over a few thousand different combinations of products (for example we might have Tax software for a PC on 5 1//4 floppy disk, or on a 3 ½ inch disk, or Tax software for a Macintosh). When you have over a hundred or so products and then also have these various configurations within each product, the complexity and number of products to keep track of and ship become unwieldy. One shipping basket was used for each order and the color of the basket indicated the type of products that were to be included in that order. For example, green baskets were for financial products. White baskets were for church software products. Unpainted baskets contained products from several product divisions. As soon as an order was taken in our call center, a copy of it would print out in our shipping operation. The color of the basket to be used was printed at the top of the shipping document. An individual would then pull the proper colored basket, put the shipping document inside and then put the basket on the conveyor belt to begin it’s long weaving ride throughout our inventory. No one was ever penalized for stopping the line. The conveyor built extended and weaved around most of our warehouse. For each group of products we had stations, and employees at each station looked at the basket for one of two things. If they were at the green station, they pulled the green basket, looked at the order form and placed the ordered products into the basket. If they saw an unpainted box they looked at the order form to see the required products and placed those in the box as well. Any baskets that were of a different color (which meant they required products from a station other than theirs) were simply allowed to go by. If any employee fell behind, there was a chain they could pull that stopped the line until such time as they were able to catch up. No one was ever penalized for stopping the line. Larry came up with another brilliant idea. Once the basket completed it’s journey, it went to our packing department and here’s where Larry came up with a brilliant idea. He had bar codes identifying the products printed on the order form; the bar codes were also printed on the packaging for each product. Using a bar code reader, employees scanned the order form and scanned the products. If there was an error in fulfilling the order, it showed up then. As a result, our error rate for shipping the wrong products (or missing a product) was almost non-existent. We even had special deals with every major carrier. Once packed, the order went to a staging area to wait for pickup by either the post office, UPS or Federal Express. Larry eventually worked ideas with each of these carriers so they visited our shipping dock and picked up shipments several times each day. Most orders – regardless of combinations – shipped in less than 4 hours. The end result of all this, is that after we took an order, and regardless of whatever combination it was of the thousands of product skus we had to deal with, it left our warehouse and shipped to the customer within a few hours — and about 99.99% of the time, it was always what the customer ordered. Our operation was one of the finest anywhere. Without a doubt, our manufacturing and shipping operation at Parsons Technology, back in the early 1990’s was among the finest and most efficient in the world. I’m proud of most of what my two companies have accomplished but I’ve never been as proud or enjoyed showing outsiders any operation like our manufacturing and shipping operation.
Copyright © 2004-2006 by Bob Parsons. All rights reserved.
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